Our flowsheets are engineered to be economically feasible and technologically viable;
independent of licensors’ technologies. Our services include:
Services
- Home
- Services
Our Services
Smart Plant Revamps & Process Studies
Feasibility & Process Design
Optimized design and development of flowsheets for new grassroots and revamp ammonia projects from concept to commissioning.
Debottlenecking & Energy Optimization
Evaluate current plant operations and develop revamp options to boost production and reduce energy consumption, and hence improving CO2 sustainability.
Technical Monitoring Program
Regular plant assessments to track performance trends, support maintenance planning, and ensure efficiency and reliability.
Process Audits
Detailed performance review of key process units to identify deviations and recommend corrective actions.
Owner’s Consultant
Independent expert support to review licensors’ packages, to further optimize flowsheets, meeting project and owner’s objectives
Commissioning & EPC Support
Process support from engineering to startup, including HAZOP, 3D reviews and guarantee compliance.
Green, Blue and Low-Carbon Ammonia Production
NH3Process has extensive experience in developing and designing flowsheets for both green and blue ammonia production technologies.
In green ammonia production, ammonia is synthesized using green hydrogen and nitrogen, typically sourced from electrolysis of water and air separation units powered by renewable energy. The ammonia synthesis loop is carefully designed to accommodate fluctuations in green hydrogen and nitrogen supply, ensuring operational stability and efficiency.
In low-carbon and blue ammonia production, the plant design is configured to maximize CO₂ capture from the process side or from both, process and the flue gases. Captured CO₂ is then compressed and sequestered or alternatively utilized in the production of chemicals and materials, supporting long-term carbon containment.
- Maximize CO₂ capture from both, the process and flue gas sides, and maximize use of renewable electric power
- Ensure compliance with blue ammonia certification requirements
- Incorporate design flexibility to accommodate renewable feedstock variability in green ammonia projects
How it Works
We develop, and review as customer consultant, flowsheets for new grassroots plants and revamping existing plants for Low-Carbon Ammonia production by maximizing the use of renewable energy and CO2 Capturing, lowering energy consumption and utilizing saved energy for increasing production
1.
Initial Consultation
Working closely with the plant team, we gather detailed information about your ammonia plant’s needs to tailor our revamp and optimization strategies.
2.
In-Depth Analysis
Our team conducts comprehensive process analysis to evaluate plant performance, and identify reliability and operational challenges.
3.
Strategic Planning and Estimation
We provide a detailed report with optimized flowsheets, cost estimates and recommendations to enhance energy efficiency and production.
4.
Implementation and Optimization
Our team works closely with plant contractors to implement the proposed solutions, improving plant production, reducing energy consumption, and minimizing the carbon footprint while ensuring reliable operations.